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Compensation Calculation For Variable Area Flowmeters

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Variable area flowmeters (Rotameters) theoretically involve indication errors when the operating condition deviate from the design condition. However, these errors can be compensated by calculations. The calculation procedure by fluid types are shown below.


IN CASE OF LIQUID MEASUREMENT
The liquid density change from the design condition produces indication error.
Actual Flow rate = Indicated flow rate × Correction coefficient

Density correction coefficient
Design density (g/cm3)
to be referred to Approval drawing
Density of the measuring liquid (g/cm3)
the density of actual liquid
Density of float (g/cm3)
differs by material, Refer to the following table.
Float material Density of float *
Stainless steel 7.7
PVC 2.7

* Figures may have deviations due to final design.


<
Compensation Calculation Example >

Original design condition of flowmeter
  Fluid : Water
Design density : 1.0 g/cm3
Actual process condition
  Fluid : Alcohol
Design density : 0.8 g/cm3
Indication of flowmeter : 10m3/h


Actual flow rate of Alcohol = 10 × 1.134 = 11.34 m3/h

 


IN CASE OF GAS FLOW MEASUREMENT

In Gas Flow Measurement,
  Density of the ygas to be measured (under Normal condition, 0°C,1atm)
Operating pressure
Operating temperature
as the factors of compensation.

Actual Flow rate = Indicated flow rate × Correction coefficient

·Density compensation

Density correction coefficient
Design density [kg/m3(Normal)]
to be referred to Approval drawing
Density of the gas to be measured [kg/m3(Normal)]


·Pressure compensation

Pressure correction coefficient
Design pressure (MPa)
in Gauge pressure,to be referred to Approval drawing
Actual operating pressure (MPa)
in Gauge pressure


·Temperature correction

Temperature correction coefficient
Design temperature(°C)
to be referred to Approval drawing
Actual operating temperature(°C)


<
Compensation Calculation Example >

Original design condition of flowmeter
  Fluid : Air
Design density : 1.293kg/m3(Normal)
Design pressure : 0.2MPa
Design temperature : 20°C

Actual process condition
  Fluid : CO2 Gas
Design density : 1.977 kg/m3(Normal)
Actual operating pressure : 0.4MPa
Actual operating temperature : 50°C
Indication of flowmeter : 5m3/h(nor)



Actual flow rate of CO2 gas = 5 × 1.010 = 5.05 m3/h(nor)

 

IN CASE OF (SATURATED) STEAM FLOW MEASUREMENT
Correction calculation is done by the density of the steam to be measured

Actual Flow rate = Indicated flow rate × Correction coefficient

Density correction coefficient
Density of actual steam (kg/m3)
Design density (kg/m3)


<
Compensation Calculation Example >

Original design condition of flowmeter
  Fluid : Steam
Design density : 5.163kg/m3
Design pressure : 0.902MPa
Design temperature : 180°C

Actual process condition
  Fluid : Steam
Design density : 2.549kg/m3
Actual operating pressure : 0.3479MPa
Actual operating temperature : 150°C
Indication of flowmeter : 10 t/h

The steam density in operating condition is to be referred to Steam Table.


Actual Steam Flow rate at 150°C = 10 t/h × 0.703 = 7.03 t/h

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